Safety Helmet Use
Wearing a safety helmet correctly is key to protecting workers. The module explains why and how to wear a helmet properly (with video) and then tests the trainee on wearing it.
PC VR content runs on a computer with matching headsets and peripherals, and suits fixed safety experience zones. The catalogue is grouped by industry; browse by industry or search by module name or training content.
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Wearing a safety helmet correctly is key to protecting workers. The module explains why and how to wear a helmet properly (with video) and then tests the trainee on wearing it.
A safety harness is the last line of defence when working at height. The module explains why and how to wear a harness correctly (with video) and then tests the trainee on putting it on.
Wire rope quality is critical to lifting safety. The module explains how to judge rope condition and discard criteria with illustrated examples, then tests the trainee's ability to identify defects.
With poor safety training, a worker carelessly drops a cigarette in the dormitory and the bedding catches fire. Panic and low awareness let the fire spread, causing serious losses and injuries.
As the excavation gets deeper, the shoring is not reinforced in time and the pit collapses, causing a serious accident.
During excavation, the banksman fails to direct the excavator as required, a worker enters its working radius and is struck by the bucket as the machine slews.
After a sudden power failure in the rebar workshop, a worker opens the distribution box himself instead of calling an electrician and is electrocuted.
Working at height on a building site, a worker ignores advice and refuses to wear a harness, slips while picking up a tool and falls to his death.
A worker stays inside the tower crane's working radius instead of moving to the safe area and is struck by a falling load platform from a crane that was not inspected before use.
In winds above force 6, a worker operates the tower crane anyway; the mast becomes unstable and collapses, causing serious damage and casualties.
At an excavation site, a driver queuing to haul spoil gets out to chat without applying the handbrake, and the truck rolls down the slope.
At the end of a shift, two workers force their way onto an already overloaded construction hoist; with the overload protection failed, the hoist falls.
During a tower crane lift, a worker without a helmet stays out of the safe area and is hit by an object falling from the load platform.
At a lift shaft opening with no protective door or guardrail, a worker carries on without fall protection, loses his footing and falls through the opening.
Building an interior wall, workers do not stop when a single lift exceeds 1.8 m; the wall loses stability and collapses.
Cutting rebar without a test run or safety check, the operator misses a crack in the abrasive disc; the disc shatters and severs his fingers.
The excavator operator undercuts the slope against the rules; the uneven load at the pit edge overturns the excavator and injures workers.
Before work in a hand-dug pile shaft, a worker skips ventilation and gas testing, climbs down a rope ladder, is overcome by carbon monoxide and falls to the bottom.
Scaffolders erect a scaffold with tubes spaced too far apart and too few, discontinuous cross braces, and it collapses.
As the wall gets higher, a bricklayer moves a portable halogen work light himself; its casing is live and he is electrocuted.
After heavy rain, a worker puts a submersible pump into a waterlogged pit without checking it; damaged insulation energises the pump and water, causing electric shock.
Before welding, workers must follow the hot-work procedure: obtain a hot-work permit, place an extinguisher, assign a fire watch and remove ignition hazards. Welding without identifying these hazards leads to a fire on site.
A faulty bending machine and ageing wiring in the rebar workshop cause an electrical fire. Trainees choose between fleeing, a dry-powder extinguisher and a foam extinguisher, and learn how to use each extinguisher correctly.
Learn to recognise safety signs, understand what they mean and where they apply. Trainees place the correct signs in four different work environments.
Installing roof vents on a warehouse, a worker climbs a straight ladder one-handed while carrying a large item instead of keeping three points of contact, and falls.
An excavator overloads a dump truck and the driver carries on regardless. At a junction, the extra momentum makes the truck lose control and overturn, killing four workers at the crossing.
During a lunch break, a worker leans against the edge of a loading platform where the protective gate has not yet been installed and falls from height.
Working on a suspended platform, workers throw tools to each other out of habit; a tool falls and strikes a passing co-worker.
Workers erect formwork supports without following the procedure and the support system becomes unstable and collapses.
During welding on site, workers do not keep the required distance between oxygen and acetylene cylinders, leading to an explosion with casualties.
Breaking up a temporary road surface on a hot day, a worker in loose clothing gets it caught in the air compressor and is dragged to the ground.
On-site first aid can be decisive in a medical emergency. The module demonstrates first aid in several modes, including CPR and rescue breathing, teaching the timing and the right body positions.
Trainees walk through a construction site to see how common materials should be stored and stacked to standard.
Wearing a safety helmet correctly is key to protecting workers. The module explains why and how to wear a helmet properly (with video) and then tests the trainee on wearing it.
A safety harness is the last line of defence when working at height. The module explains why and how to wear a harness correctly (with video) and then tests the trainee on putting it on.
Wire rope quality is critical to lifting safety. The module explains how to judge rope condition and discard criteria with illustrated examples, then tests the trainee's ability to identify defects.
A co-worker reports a power cut in the dormitory and asks you to call an electrician. Instead, you open the distribution box yourself without the right skills and are electrocuted.
Working at height on bridge scaffolding, a worker ignores advice and refuses to wear a harness, slips while picking up a tool and falls to his death.
Scaffolders erect a scaffold with tubes spaced too far apart and too few, discontinuous cross braces, and it collapses.
With poor safety training, a worker carelessly drops a cigarette in the dormitory and the bedding catches fire. Panic and low awareness let the fire spread, causing serious losses and injuries.
During excavation, the banksman fails to direct the excavator as required, a worker enters its working radius and is struck by the bucket as the machine slews.
A worker mowing a roadside lawn without proper PPE is hit on the head by a stone thrown up by the mower.
A worker drives a maintenance vehicle to inspect a badly damaged road, ignores the warning to drive carefully, loses control and causes a multi-vehicle collision.
In heavy fog, road workers park to start work without placing warning signs and other traffic control, and passing traffic hits the work vehicle.
On a hot day, a street sweeper sets off without a safety inspection. Strong sunlight overheats the cab, the fuel tank ignites and the fire damages the vehicle and burns the crew.
During welding on site, workers do not keep the required distance between oxygen and acetylene cylinders, leading to an explosion with casualties.
A worker stays inside the tower crane's working radius instead of moving to the safe area and is struck by a falling load platform from a crane that was not inspected before use.
Wearing a safety helmet correctly is key to protecting workers. The module explains why and how to wear a helmet properly (with video) and then tests the trainee on wearing it.
A safety harness is the last line of defence when working at height. The module explains why and how to wear a harness correctly (with video) and then tests the trainee on putting it on.
Wire rope quality is critical to lifting safety. The module explains how to judge rope condition and discard criteria with illustrated examples, then tests the trainee's ability to identify defects.
At an excavation site, a driver queuing to haul spoil gets out to chat without applying the handbrake, and the truck rolls down the slope.
During welding on site, workers do not keep the required distance between oxygen and acetylene cylinders, leading to an explosion with casualties.
A worker stays inside the tower crane's working radius instead of moving to the safe area and is struck by a falling load platform from a crane that was not inspected before use.
As the station excavation gets deeper, the shoring is not reinforced in time and the pit collapses, causing a serious accident.
Workers ignore water seepage in a tunnel cross passage and carry on by experience, triggering a mud and water inrush that collapses the tunnel.
During excavation, the banksman fails to direct the excavator as required, a worker enters its working radius and is struck by the bucket as the machine slews.
On a metro construction site, a mobile crane lifts the head of a tunnel boring machine that exceeds its rated load; the operator forces the lift and the crane topples.
While hanging safety banners in a metro tunnel from a mobile work platform, workers skip a proper inspection and fail to remove a hazard, and the platform tips over.
After a sudden power failure in the materials workshop, a worker opens the distribution box himself instead of calling an electrician and is electrocuted.
Working at height on an overhead crane, a worker ignores advice and refuses to wear a harness, slips while picking up a tool and falls to his death.
During a tower crane lift, a worker without a helmet stays out of the safe area and is hit by an object falling from the load platform.
A battery locomotive in a tunnel neither sounds its horn nor keeps to the 5 km/h limit, cannot brake in time and injures two workers.
Sparks from ageing wiring in a transformer box ignite nearby boards; the worker must choose between fleeing in panic and fighting the fire with an extinguisher.
With poor safety training, a worker carelessly drops a cigarette in the dormitory and the bedding catches fire. Panic and low awareness let the fire spread, causing serious losses and injuries.
While installing tunnel segments, workers ignore the gas alarm instead of protecting themselves and stopping work, and collapse from poisoning.
While clearing spoil under the tunnel trolley, mud and water burst in at the shield tail; workers who fail to reach safety are buried or struck by tunnel segments.
During cutter changes in the chamber, workers overlook mud and water at the tunnel face, and the ground collapses into the chamber, causing casualties.
Wearing a safety helmet correctly is key to protecting workers. The module explains why and how to wear a helmet properly (with video) and then tests the trainee on wearing it.
A safety harness is the last line of defence when working at height. The module explains why and how to wear a harness correctly (with video) and then tests the trainee on putting it on.
Wire rope quality is critical to lifting safety. The module explains how to judge rope condition and discard criteria with illustrated examples, then tests the trainee's ability to identify defects.
During welding at a tunnel site, workers do not keep the required distance between oxygen and acetylene cylinders, leading to an explosion with casualties.
While installing tunnel segments, workers ignore the gas alarm instead of protecting themselves and stopping work, and collapse from poisoning.
A battery locomotive in a tunnel neither sounds its horn nor keeps to the 5 km/h limit, cannot brake in time and injures two workers.
A works vehicle stops in an inclined shaft to load materials; a waiting driver gets out to chat without applying the handbrake and the vehicle rolls down the slope.
During cutter changes in the chamber, workers overlook mud and water at the tunnel face, and the ground collapses into the chamber, causing casualties.
Clearing spoil inside a tunnel, a worker still refuses to wear a helmet after being reminded and is hit by an object falling from the lining trolley.
Continuous rain soaks into the ground, adding weight and weakening the surrounding rock until the tunnel collapses. In a panic, a worker fails to escape through the rescue pipe and is killed by falling rock.
While clearing spoil under the tunnel trolley, mud and water burst in at the shield tail; workers who fail to reach safety are buried or struck by tunnel segments.
During gas cutting, a co-worker drops a hot rebar offcut onto the waterproof membrane and starts a fire. The worker must choose between fleeing in panic and putting the fire out with an extinguisher.
A hot rebar offcut from gas cutting ignites a drainage pipe; the fire gives off toxic smoke and a worker who rushes in to fight it dies of poisoning.
While a co-worker is drilling in the tunnel, the power suddenly fails; a worker opens the distribution box himself instead of calling an electrician and is electrocuted.
Workers are on the track at a dimly lit sharp bend with no stop sign or lookout ahead of the work area, and a rail vehicle runs into them.
Workers ignore water seepage in a tunnel cross passage and carry on by experience, triggering a mud and water inrush that collapses the tunnel.
Working on the tunnel lining trolley, a worker finds the harness a nuisance, does not wear it and falls from the trolley.
Clearing debris from a recently blasted area without a thorough check, a drill hits an unexploded charge, which detonates.
During disconnector maintenance at a substation, a worker removes the line-side terminal without authorisation, losing earthing protection, and receives an induced-voltage shock. Designed for use with a treadmill; adjustment is required if no treadmill is used.
While slackening conductors, the temporary ground anchor in a wet, waterlogged pit pulls out; the tower is loaded unevenly and snaps.
Erecting a tower with the wrong size anchor nuts leaves the anchor bolts under-tightened, and the tower falls while the conductors are tensioned.
After a fire breaks out in a high-rise building, trainees must escape correctly, including covering the nose and mouth with a wet towel, calling the fire service, using the escape route, sealing door gaps with tape and using a light source to attract rescuers.
After a fire breaks out in a mall, trainees must escape correctly, including covering the nose and mouth with a wet towel, calling the fire service, using the escape route and using an extinguisher.
After a kitchen fire starts at home, trainees must respond correctly to stop it spreading, including the right action for a pan fire and calling the fire service.
After a fire breaks out in a hotel, trainees must escape correctly, including covering the nose and mouth with a wet towel, calling the fire service and using the escape route.
After a fire breaks out in an office, trainees must escape correctly, including switching off the power, covering the nose and mouth with a wet towel, calling the fire service and using the escape route.
After a fire breaks out on the metro, trainees must escape correctly, including opening the emergency exit door, pressing the alarm, keeping away from the explosion zone, using an extinguisher, avoiding lifts and using the escape route.
During an earthquake at school, trainees must respond correctly: take cover, keep away from windows and the centre of the classroom, protect the head with a bag and avoid broken power lines.
From a first-person view, trainees identify different drugs and experience the visual and auditory changes caused by drug use.
When a typhoon approaches, trainees follow weather updates, avoid going out, store food and water, and learn about accidents that happen outdoors.
Trainees check a dormitory one item at a time for fire hazards, such as a smouldering cigarette or a hair dryer left plugged in.
After a fire breaks out at school, trainees must choose the right way out to stop the fire spreading and avoid injury. Steps include reading fire signs, cutting the power, using an extinguisher, testing door temperature before choosing a route, calling the fire service and covering the nose and mouth with a wet towel.
After a fire breaks out in a dormitory, trainees must escape correctly, including opening the door from behind it and leaving valuables behind.
After a school bus catches fire, trainees must escape correctly, including staying low to avoid smoke, breaking a window with an emergency hammer and leaving the vehicle.
After a fire breaks out in a library, trainees must escape correctly, including staying low to avoid smoke, using the escape route, putting out small fires with an extinguisher and covering the nose and mouth with a wet towel.
A simulated test environment checks the trainee's eyesight, hearing, colour vision and fear of heights, with a score for each test.
A full waste-sorting environment in which trainees score points by sorting 20 different kinds of waste correctly.
Noticing slow material flow, an operator opens the mixer guard without stopping the machine and reaches in to clear a blockage, losing fingers.
An operator reaches into a running machine to retrieve a dropped item and the closing door comes down and breaks his arm.
Absorbed in reading a document while walking through the workshop, an operator does not notice a forklift reversing at the junction ahead and his foot is run over.
When a robotic arm in the equipment room triggers an alarm, an operator worried about production climbs over the guardrail to repair it without stopping the machine and is struck on the head.
Rushing downstairs after work to go and play ball, a worker trips and breaks his hand.
A maintenance worker crosses the running track to check parked trains without following the stop–look–cross rule and is hit by a train leaving the maintenance shed.
While a wheel is being changed, the hook is not directly above the load; when lifting starts the wheel swings and strikes the worker.
Entering a de-energised train depot to carry out repairs, a worker does not wear a harness, slips on the train roof and falls.
Inspecting a faulty vehicle, a maintenance worker skips the earthing rod and voltage tester, touches a high-voltage line on the roof and is killed.
Simulates a high-speed train passing a station platform at 350 km/h, giving a sense of the speed and raising personal safety awareness.
Prevention is central to safety training for steel plant maintenance staff. Hazards drawn at random from a hazard library are placed in a large plant scene; trainees mark and clear them, and the score depends on how many they find.
In a steel plant, the control room operator and crane driver charge scrap into the converter, letting trainees experience at close range the explosions and splashes that can occur during hot-metal charging.
As a hot-metal ladle is moved to the charging bay after KR desulphurisation, defects in the hook plate, trunnions and baffle cause the ladle to unhook and fall, spilling hundreds of tonnes of molten iron.
In a steel plant, the control room operator and crane driver tip slag from a steel ladle, letting trainees experience slag splashes and explosions at close range.
A poorly checked U-type water seal lets coal gas leak, and the inspector is fatally poisoned.
In an ironworks, a worker steps over a slag runner and iron runner against the rules, slips in and is burned.
In an ironworks, a worker does not check the slag pot for water; when slag flows in from the runner it meets the water and explodes.
The bottom of a slag pot cracks in transit; hot slag leaks out, meets moisture or standing water on the ground and explodes.
In a steel plant, the slinger does not confirm that both ladle trunnions are properly hooked; the ladle unhooks and falls during lifting, spilling hundreds of tonnes of molten metal.
At a steel plant, the charging crew does not check slag at the vessel mouths or that the platform and slag channel are dry; molten iron spills onto standing water and explodes.
Before loading the scrap chute, the crew does not check for sealed containers, wet or oily materials; a sealed container goes into the converter with the scrap and explodes.
Patrol inspection of the secondary cleaning area and gas holder station to procedure, including checking CO alarm readings, valve positions and holder level gauges.
Handling a gas leak at a drain valve to procedure: appoint a supervisor and standby person, wear breathing apparatus and a CO alarm, locate the leak and close the dust discharge valve.
Emergency response to a gas pipeline fire to procedure: wear breathing apparatus and a CO alarm, gradually close the gas valve while monitoring pressure, and inject nitrogen while monitoring pressure.
Simulates CPR for a worker overcome by gas, with different actions depending on the casualty's condition: call emergency services, check breathing and pulse, and decide whether rescue breaths and chest compressions are needed. Three procedures are covered: no first aid needed, casualty with a pulse and casualty without a pulse.
In a high-voltage room, an operator enters a re-energised equipment bay without the supervisor's permission and suffers a serious electric shock.
Replacing roof tiles, a worker climbs a vertical ladder without a fall arrester and falls.
Replacing roof tiles, a worker walks on the tiles against the rules, steps on a badly corroded tile and falls to his death.
Cleaning dust from an overhead crane runway in a steel plant, a worker wears a harness but does not clip it to the lifeline, loses his footing on the narrow walkway and falls.
Pre-operation checks for an overhead travelling crane, basic operation (trolley forward and back, crane travel left and right, raising and lowering the main and auxiliary hooks at different speeds) and load handling.
Recreates lifting accidents caused by breaking the 'ten do-not-lift' rules, such as unclear or improper signals, overloads and people or loose items on the load.
The slinger and crane operator fail to check the sling and lifting path; the sling snags a steel section, which topples and crushes the slinger against a roller.
A driver crossing the railway does not stop for the crossing signals or follow the stop–look–confirm–cross rule and collides with a hot-metal train passing the crossing.
The plant road speed limit is 30 km/h and vehicles must stop for pedestrians at crossings; a speeding driver fails to stop and knocks down a pedestrian.
Using a phone while crossing at a junction without looking, the trainee is knocked down by a car that does not slow down.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: not checking the slag pot for water before tapping; no goggles during tapping-hole work; an uncovered iron pocket; people standing within the excavator's swing radius during slag clearing; and slag falling or a swinging load striking people while the crane lifts.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: a scrap chute not properly hooked; people on the converter platform during hot-metal charging; no helmet in the building; no harness when working at an unprotected edge; water on the converter platform; and missing guardrails.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: zinc ingot stacks that are too high or uneven and may topple; clutter on the floor around the zinc pot causing trips; sampling without proper PPE or against procedure, so molten zinc splashes and burns; skimming dross without a face shield; tipping dross too fast so it splashes; and a forklift carrying ingots stacked so high that the driver cannot see people on the route.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: oil leaking from pipes onto the floor; no fire watch at a hot-work area; combustibles left near hot work; no confined-space warning sign at the entrance; fire doors and escape routes blocked; extinguishers out of service; and a broken audible alarm.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: workers without portable CO alarms; a faulty fixed CO alarm; touching hot pipes; maintenance staff not closing valves to procedure; missing guardrails; and unfastened helmet straps.
Trainees move freely through the scene using the controller touchpad, look for hazards and mark them with the right-hand trigger; a small panel on the controller shows the total number of hazards, how many have been found and a countdown. Hazards include: hands resting on the roll track as rolls are pushed out of the stand; people standing in the path of the roll-change car; using hands instead of tools to steady the wire rope while signalling the crane; not wearing a slinger's vest; poor positioning; standing under the load; and damaged wire rope.
During a hot inspection near the tuyere, the blast furnace tuyere suddenly burns through; molten slag, iron and a blast of heat hit the trainee in the face, blocking the airway and causing fatal burns and asphyxiation.
Simulates a cobble during rolling, with steel shooting out of the entry and piling up towards the safety walkway.
Using a cutting torch on the cover plate above a plate mill hydraulic station, the trainee lets molten slag drip onto oily rags in the oil pan, starting a fire in the underground lubrication station.
Covers the components and working principle of a breathing apparatus, pre-use checks, donning, precautions in use and removal.
Case: serious injury at the Shapotou distribution room on 14 April.
Case: fatal accident at the Chengdu power supply depot on 30 May.
Case: arc flash burn at the Dingxi power work area on 22 August.
Case: induced-voltage fatality in the Xi'an railway bureau on 14 April.
Case: major accident in the Lanzhou railway bureau on 4 June.
Case: electrocution fatality in the Lanzhou West power team on 24 August.
Case: personal injury at the Changsha power supply depot on 17 November.
Case: fatal accident at the Xiaguanying overhead line work area on 31 July.
Case: arc burn at the Shuiyuan overhead line work area on 26 October.
Five parts: tutorial, struck-by objects, hot work, falls from height and hazard spotting. Supports hazard spotting, first-person accident experience, third-person replay, accident analysis, debriefing and repeated practice.
Struck-by objects in a cement plant setting.
Vehicle hazards in a cement plant setting.
Machinery hazards in a cement plant setting.
Lifting hazards in a cement plant setting.
Electric shock in a cement plant setting.
Burns in a cement plant setting.
Fire in a cement plant setting.
Falls from height in a cement plant setting.
Pressure vessel explosion in a cement plant setting.
Poisoning and asphyxiation in a cement plant setting.
CPR and the Heimlich manoeuvre are the two main first-aid techniques recognised by the medical community. The software teaches how to assess the casualty and choose the right method, with first-person practice, video tutorials of key points and a realistic environment.
Training and assessment for operating an industrial tunnel boring machine; requires custom controllers and tracker positioning. Specifications are confirmed for each project.
Training and assessment for the prefabricated component production process. Specifications are confirmed for each project.
Training and assessment for prefabricated component lifting. Specifications are confirmed for each project.
Hazard spotting operated on a computer or touchscreen.
Learn safety signs on a computer or touchscreen.
A safety quiz operated on a computer or touchscreen.
We combine modules by site, trainees, accident type and budget, and confirm the PC and peripheral setup.
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